Background Introduction
Industry: Food Processing
Application Scenario: Quality Re-inspection in Product Packaging Line
Customer Situation: A well-known international food processing company purchased Checkweigher 600 from Shanghai Fanchi-tech Machinery Co., Ltd. for use in the factory’s production line.
Challenges and Demand Analysis
Production Challenges:
Quality Control: It is necessary to effectively remove unqualified products during high-speed packaging to ensure zero defects in shipped products.
Efficiency Improvement: The re-inspection equipment needs to be seamlessly connected to the existing production line without affecting the overall production speed.
Intelligent Demand: The customer hopes to introduce an intelligent detection system to reduce errors and labor intensity in manual detection.
Demand Analysis:
High-precision detection function, which can identify and remove damaged, missing, wrongly labeled products.
Automated interface, easy integration with existing production lines, reducing downtime.
Intelligent operating system, with data analysis and feedback functions, can improve the automation and intelligence level of the production line.
Checkweigher 600 Solution
Product Introduction: Checkweigher 600 uses advanced technology and is dedicated to the quality re-inspection link on the production and packaging line, and promptly removes unqualified products to ensure that the products meet high quality standards.
Solution: High-precision detection: Checkweigher 600 uses high-precision weighing to achieve precise control of product weight, with a detection accuracy of 99.9%. Intelligent rejection system: The device has a built-in efficient rejection device that can remove detected unqualified products from the production line in a very short time to ensure that qualified products continue to move forward. Data analysis and feedback: Checkweigher 600 has data recording and analysis functions, which can display detection data and trend charts in real time to help factories optimize production processes and quality control strategies. Flexible integration: The device provides a variety of interface modes, which is convenient for seamless docking with production lines of various types and specifications, and has strong adaptability. Application Effects
Improve Quality Control:
Through the introduction of Checkweigher 600, the food processing company significantly reduced the defective rate of products from the original 0.5% to below 0.1%, greatly improving the quality control level of products.
Improve Production Efficiency:
The efficient operation of Checkweigher 600 has increased the efficiency of the production line by 10%, reduced production stagnation caused by quality problems, and ensured the smooth operation of the production line.
Intelligent Upgrade:
Through the intelligent function of Checkweigher 600, the company has achieved partial automation and intelligent upgrade of the production line, reduced the labor intensity and error rate of manual inspection, and accumulated a large amount of quality data, providing strong support for the optimization of production processes.
Summary
With its high precision, intelligence and high efficiency, Checkweigher 600 of Fanchi-tech Machinery Co., Ltd. has solved the major challenges of quality control and production efficiency for food processing companies, helping companies improve production efficiency and competitiveness. Fanchi-tech Machinery Co., Ltd. not only provides high-quality products, but also brings comprehensive quality control solutions, becoming a trusted partner of this international customer.
Post time: Mar-30-2025